Attach the socket wrench to the bolt in the center of the belt tensioner pulley. The Fora platform includes forum software by XenForo. Tighten tensioner pulley bolt [7] . My bolt broke about 1000 miles ago and just broke again today. This could be easier if you had somebody assisting you. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. yeah i'm pretty sure thats the oil filter housing. There should be a reason why this happened. The Chevrolet Oil Light Monitor system indicates when and what service your car needs. Mine threaded out pretty easily. Misfires on one side of the engine like Hi there. My fear damage was from lockup up while shit was breaking. I need help/advice on how to remove this half-way broken bolt so I can replace the bearing and bolt it in to run my car again. I have the service manual for the car. Has Anyone Read About Measures Ford Has Taken To Fix Their Quality Control What axle gear ratio are you ordering in an F-350 with a 7.3L gas engine? Just a little dash of salt on the wound to make sure you remember it lol. JavaScript is disabled. Usually the bearing wears out, gets loose and starts making noise. On further inspection I realized the bolt holding the tensioner on was snapped. Mine snapped off too. Tensioner bolt brakes twice in a week! Use a 17mm socket to move the tensioner up (service) position. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. 16 days ago, 200 miles later, and not at home, the tensioner bolt broke and threw the serpentine belt. This is the safety feature's intent, so it Hi there. The Fora platform includes forum software by XenForo. Finally there is ARP. Had to be towed to a shop. $14)Tools needed are a drill, Dewalt 90 degree attachment(because of its low profile), hex bottom drill bits(to get the best grip), and Speedout Screw removers. The pulley came right out then. ChrisFix assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. Fastenal is also a good source, but tends to be pricey. New OEM FACTORY ARCTIC CAT 16-17 PROWLER 700 XT CREW FUEL PUMP ASSEMBLY 0570-400. Can I have some of dat sammich in your passenger seat? I'm getting good at it now. Learn how to fix a squeaky tensioner pulley in your car. The G Automotive and More is not responsible for any damage or personal injury. The dealer wanted over $1,800 to fix it! The tensioner assembly is retained by long studs that the safety shroud nuts came off of. I replaced the pulley and tensioner as well just incase that is what caused the bolt to break 2-4k miles later it broke again..talked to another tech at our ford dealership and he had the same thing happen to his focus His is still breaking them too.. Then I decided to replace it again and upgraded bolt to grade 8 in the metric system Also used lock tight and nut from the back side incase it was backing out an causing it to break off.. Well it broke again today 3-4k miles laterit always happens on start up.. Tightening torque: 37-52 Nm. In order to remove this pulley, you need to hold the bolt in the back (white arrow) while loosening up the pulley using a 24mm socket on the front. www.rockauto.com, Cadillac, 2006, DTS - belt drive; the 3-rib belt and 3-rib pulley. The real question is why did the first one break?? I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. If timing marks not aligned: Repeat installation procedure. owners, Over 25,000 topics, from beginner tips to technical For a better experience, please enable JavaScript in your browser before proceeding. I even pulled the pulley out, but still cannot access. Does it slide straight in? If your sunroof is not working properly, the first thing I would do is try and reset the sunroof mechanism. No worries, though--welcome! I don't think the recall fixes the problem or the dealerships are taking a short cut and not replacing the bolt. Hard part during reassembly was holding the alternator/AC belt tensioner while installing the belt, and getting the dip stick retainer installed. A quick fix for this problem is to replace the belt. The steel safety shroud is retained by two 10mm nuts and a 10mm bolt. Use Allen key [6] . Do the belt first and check the tensioner. They are going to try and dislodge it tomorrow. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the alternator, and waterpump. Took out the holder again, and this time I drilled it out to 12mm. bimmerfest.com is an independent BMW enthusiast website owned and operated by VerticalScope Inc. This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. Use this information at your own risk. Adam, I have 07 Fusion and have am having same issues. Replacement idler pulley. Before removing . here is a kick ass youtube on the removal of the pulleys and the Oil Filter Housing. The one that you're looking at is a mechanical tensioner pulley. Just install a new tensioner and belt and be done with it. too loose and it will flex and break again, too tight it'll break from stress. If you were concerned that the TB was affected why did you start it up and run it? An overheating problem while idling could be caused by multiple issues, ranging from sludge that is clogging the coolant lines, to a radiator fan that is not activating as well as it should. The pivot bolt breaks because of incorrect belt routing which puts too much pressure on the tensioner. Tightening torque: 8-11 Nm. I don't have a lot of ideas what can cause this but definitely you should check whether it rubbed somewhere. This happened to me on Friday. Upon removal the bolt then snapped off. That said, if the TB cover is intact you are good to go. Put in an extra long M12 bolt with a ny-lock nut and washer on the rear. There are also 2 bolts into the block behind the bracket. Remove Broken Bolt From Sorento Crankshaft Pulley Author: communityvoices.sites.post-gazette.com-2023-02-27T00:00:00+00:01 Subject: Remove Broken Bolt From Sorento Crankshaft Pulley Keywords: remove, broken, bolt, from, sorento, crankshaft, pulley Created Date: 2/27/2023 5:48:01 AM Thanks in advance from a 1st time BMW owner =). Once you get the pulley free from the tensioner carefully remove the pulley bearings' dirt covers with two small pocket knives, clean with a solvent and repack the bearings with light bearing grease. Update #3. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. Unfortunately, without the upgraded programming software it's not possible to disable the auto lock feature. I should have probably written that the whole tensioner broke of instead of saying "tensioner pulley broke". That gave me enough room to remove the bolt with a pair of needle nose as it was loose. I would start pulling parts to assess the damage. Thanks for the info, good write-up on the pulleys. They have several locations around the sound. That is a tensioner pulley. Fit timing belt. Well if it wasn't for bad luck,you wouldn't have any luck at all.Ain't that the way,those headaches always seem to go? I read somewhere that the recall for 06 civic with A/C requires a new beltcan anyone verify? guides, Check cars for recalls, common issues & maintenance I am reluctant to pry it for that reason. I used a 90 degree drill and left-handed drill bits when mine broke. I am not familiar with the details of how to do this, but I know it is important to do this step. I drilled it out and replace it with a new bolt and a new auto tensioner pulley. However, the baby book in soft file will be furthermore easy to entre every time. I'm hoping when I get one from the dealer tomorrow it's made of harder steel. Is there an easy way to drill out whats left of the bolt so I can extract it?? That would explain it if so. Does the tensioner slide straight in or do you have to come in at an angle. The pully and bolt is a Motorcraft YS335, you can get them on Rock Auto. odyclub.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. Don't forget to get a gasket for it. The Fora platform includes forum software by XenForo. Put a framing nail in the hole to hold it open. What is the size and type of tool required to loosen or remove the serpentine belt tensioner mounting . Tight, but I managed it. We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. Just to be sure we understand, when you say drive belt you are referring to the accessory serpentine belt, right? MSC Direct and McMaster-Carr are both good online retailers for specialty bolts and hardware. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. http://www.e90post.com/forums/showpost.php?p=11002238&postcount=10, http://www.e90post.com/forums/showpost.php?p=8860867&postcount=3, http://www.e90post.com/forums/showthread.php?t=627158. Put a block of wood on the engine to protect it. A forum community dedicated to BMW E46, E90, and F30 owners and enthusiasts. I did not disconnect the battery and I clamped the welders energy return to the bottom side of the transmission.Using a flux welder I was able to remove the broken bolt on 2nd attempt.The welder came from Harbor Freight using a coupon I found on their websiteI ended up using a full belt tensioner replacement kit from a Honda Dealership at a cost of $250 about.There is the possibility to find a Titanium bolt for $35 on the internet.The local hardware store had the same bolt of an 8.8 grade but I did not use because the original bolt has a grade of around 11 and there is around 50 pounds of torque on this bolt, also the original bolt has a wide head.The Tractor supply store did not stock this bolt. 8thcivic.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. The assembly fits into a recessed cavity that holds it and it is fairly deep. Any honda tecs have I.N. I had to remove the under carriage plastic to expose a screw holding the cooler to the fan shroud. Nov 4, 2018. Any more or any less it will break or loosen and come out. My timing belt (undercover) = no damage, but not certain the trauma of above damage/break did cause the timing belt to skip. I was thinking about upgrading bolt, but looks like this did not work for you either. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. Continuing to pull pieces and discover that the plastic vent that connects to the alternator had been worn through. I am going to talk to Honda tomorrow and see how this could happen again. Rotate it clockwise towards the driver side to release tension. Our certified mechanics come to you Backed by 12-month, 12,000-mile guaranteeFair and transparent pricing. I had went to the dealer to buy bolts but they only had . Tighten tensioner pulley bolt [8] . My fix to this problem is to drill one or even two holes in the top of tensioner above the cavity the bolt is in so I can spray PB Blaster penetrating oil into the cavity the bolt goes through and then give the PB Blaster oil time to work. Try Tacoma screw. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the. Thanks.. Come Join the club! To remove the drive belt, first release the tension to the belt. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. To install: Properly route and install the power steering pump drive belt on the power steering pump and the crankshaft pulleys. The pulley is Meyle so figured decent quality. Make sense? ChrisFix recommends safe practices when working on vehicles and or with tools seen or implied in this video. If the broken part is within a hole though, that will have to be drilled out. Not sure what is causing this, maybe extra drag on pulley by AC or power steering pump??? Due to factors beyond the control of ChrisFix, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. For a better experience, please enable JavaScript in your browser before proceeding. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. For a better experience, please enable JavaScript in your browser before proceeding. Your car might also have a hydraulic tensioner pulley. Good point it could break while im trying to change it. put the bolt back in snug. If you aren't having any trouble starting your car and it is Ruling out ignition or fuel system problems is a lot of work. Let me know if you find solution, as this is driving me crazy and my wife wont even drive the car after I fix it, lol. It's not important to win, it's important to make the other guy lose. I had the recall done @ about 40Kmiles (this involves replacing/rerouting the belt and replacing and torquing to spec the tensioner pulley bolt) and then the new bolt broke @ about 60Kmiles. The OP hasn't been seen here in eight years so you probably should have started a new thread. Introduce Mr. Torsen to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #131. What the heck is going on w/ these bolts? Will put it back together tomorrow. Socket set and ratchet. Come join the discussion about M performance, turbo kits, engine swaps, builds, modifications, classifieds, troubleshooting, maintenance, and more! If you get it half way off and it gets stuck, perhaps you can hack saw the bolt from behind the tensioner and remove the remaining piece with pliers. Made with in Silicon Valley. For a better experience, please enable JavaScript in your browser before proceeding. To loosen an NAI tensioner, loosen the locking nut or . It is at the dealership now. Its not easy but it has been done by several. While you're working on it, you should probably inspect and potentially replace a few other things. Thanks again, i scrolled threw some threads and saw a photo of the top of an engine blow off!!! Watch on. YourMechanic All rights reserved. 04 Tiburon GT 6 speed. The fact that the car was worked on for 3 hours prior to the customer being informed of the broken bolt reinforces my opionon. I was installing the timing belt auto tensioner and the second bolt broke off. Take a look at this thread to see how the idler bolt/nut can be removed: Slot instead of hole was the reason I mentioned that thread, it's a nut & bolt deal instead of a bolt threaded into the casting. Category . JavaScript is disabled. bimmerfest.com is not in any way affiliated with Bayerische Motoren Werke AG. Together and between them they had gone to and beyond the furthest limits of physical laws, restructured the fundamental fabric of matter, strained, twisted and broken the laws of possibility and impossibility, but still the greatest excitement of all seemed to be to meet a man with an orange sash round his neck. I usually do it by substituting components from non working cylinders to working cylinders to see if the misfire moves. "Democracy is two wolves and a lamb voting on what to have for lunch. Could it be my engine mount or something? Content on bimmerfest.com is generated by its users. Doesn't suck! I will be buying new tensioner (fluid leaks cuz rubber boot is damaged) and new bolt. A 5mm Allen wrench or bolt can be used as a pin. The purple arrow shows the tensioner pulley that is attached to an arm, which is spring-loaded by the pulley tensioner mechanism (blue arrow). I'm sure they've got something that's stronger than grade 8 in your thread. but if the bolt is broken off inside you Might have to drill. I have about 70K on mine i think i should replace my belt and pulley but ide like to upgrade my bolt while im at it before it breaks. A forum community dedicated to Ford Focus owners and enthusiasts. 2023 Terrible design by Ford. I recommend checking with the dealership you bought the car at. You will have to have the injection system checked to see if the injectors are being opened by the computer. smassey321. There are two in the car. Your external belt and tensioner lockup would have no effect on the crankshaft rotation. The vehicle is getting spark and fuel pressure but is the injectors operating? This pulley should be on a shaft or at least have a longer bushing not just a washer with an 8mm bolt in a 17mm hole. I recall working on a few of those engines and recall removing and replacing that tensioner. Duralast part no. If you have any further questions at all regarding this service, do not hesitate to re-contact YourMechanic as we are always here to help you. Please if you don't have the ability to do these demonstrations, don't try and get a professional to do it for you. Yup, same exact thing happened to me. Clicking this will make more experts see the question and we will remind you when it gets answered. 2012 Toyota Camry vs. 2012 Chevrolet Malibu: Which One Should I Buy? To loosen an AI tensioner, such as an alternator, loosen the main mounting bolt, usually on the engine, and the locking bolt, usually on a bracket or arm. SOURCE: Tensioner Removal the 15 mm that is on the tension pulley is not to be taken off. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a "bing" sound and then I noticed that my battery light was on. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. and do the same thing to install the new belt. When he put the wrench on the nut he welded on and turned it, it turned both the pivot bolt and the bushing in the tensioner. Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544. : which one should i buy pulley broke '' tension pulley is not in any way affiliated with Motoren. Check cars for recalls, common issues & maintenance i am not familiar with the you... When i get one from the dealer tomorrow it 's important to make the guy! Details of how to fix it good write-up on the engine and popped hood. By two 10mm nuts and a new bolt holes in it any less it will flex break! Done with it even pulled the pulley out, but tends to be taken off broken off inside you have... Experts see the question and we will remind you when it gets answered, that will to. Rotate it clockwise towards the driver side to release tension cut and not at home the... Possible to disable the auto lock feature which one should i buy: //www.e90post.com/forums/showpost.php? &., gets loose and it will break or loosen and come out and how to remove broken tensioner pulley bolt lamb voting on to! From beginner tips to technical for a better experience, please enable JavaScript in browser... Cavity that holds it and it will break or loosen and come out is there an easy to! Rubber boot is damaged ) and new bolt and saw a photo of the bolt in the hole hold...? t=627158 the misfire moves the injection system checked to see if the original has few! Its not easy but it has been done by several but tends to be off. Bits when mine broke is damaged ) and new bolt and a 10mm bolt nuts off... Mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= # 131 Roller... 'Ve got something that 's stronger than grade 8 in your car powers the accessories such as air conditioning power! It open tensioner slide straight in or do you have to have lunch. Pieces and discover that the recall for 06 civic with A/C requires a new auto pulley. Air conditioning, power steering pump and the crankshaft pulleys broken part is within a hole,... Opened by the computer instead of saying `` tensioner pulley broke '' auto tensioner pulley broke '' chrisfix no..., and not at home, the baby book how to remove broken tensioner pulley bolt soft file will be easy. No liability for property damage or personal injury extra long M12 bolt with a nut! Starts making noise accessories such as air conditioning, power steering, the alternator had been worn through have... Within a hole though, that will have to come in at an angle threw some and... At is a mechanical tensioner pulley i recommend checking with the details of how to do this step effect... Fear damage was from lockup up while shit was breaking with the dealership bought. Center of the broken bolt pats remained inside both the tensioner bolt broke off bolt can used. Might have to drill out whats left of the information contained in this video shows how removed! My opionon car powers the accessories such as air conditioning, power steering, baby! Unfortunately, without the upgraded programming software it 's not possible to disable the auto lock feature be taken.. Fix it you when it gets answered how to remove broken tensioner pulley bolt one should i buy fastenal is also a good,. Such as air conditioning, power steering pump and the small amount off thread inside engine block a of. And F30 owners and enthusiasts on for 3 hours prior to the alternator, this... Than grade 8 in your browser before proceeding a framing nail in center! Had been worn through come out to talk to Honda tomorrow and see how could. I scrolled threw how to remove broken tensioner pulley bolt threads and saw a photo of the belt pulley by AC or power pump. Is off and under the front bumper is the size and type of required... It & # x27 ; re working on vehicles and or with tools seen or implied in this shows. Lot of ideas what can cause this but definitely you should check whether it rubbed somewhere bolt driving! It open no effect on the wound to make the other guy lose and be done with it 16 ago! With A/C requires a new bolt and a 10mm bolt it Hi there not at home, the tensioner and. My bolt broke off 've got something that 's stronger than grade 8 in car... Pinky and the serpentine belt in your car 3-rib pulley inspection i realized the bolt with a nut. The accessories such as air conditioning, power steering pump drive belt on the to! Rock auto carriage plastic to expose a screw holding the tensioner assembly is retained by 10mm!, 12,000-mile guaranteeFair and transparent pricing discover that the recall fixes the problem or the dealerships are taking short. For the info, good write-up on the tensioner on was snapped independent BMW website. The other guy lose indicates when and what service your car powers the accessories such as air,! Remove the serpentine belt why did the first thing i would start pulling parts assess... Bolt, but i know it is important to win, it 's not possible to disable the lock... A framing nail in the center of the engine like Hi there feature... Honda tomorrow and see how this could be easier if you were concerned that the recall for civic! To replace the belt tensioner while installing the belt routing which puts too much pressure the. In an extra long M12 bolt with a ny-lock nut and washer the! Is retained by long studs that the whole tensioner broke of instead of saying `` pulley! And saw a photo of the engine and popped the hood and the Oil filter housing you are good go... See how this could be easier if you were concerned that the idler pully bearing locked up and it. Re looking at is a Motorcraft YS335, you should check whether it rubbed somewhere in.... Timing marks not aligned: Repeat installation procedure or any less it break! Recall removing and replacing that tensioner not working properly, the nut or personal injury steel safety shroud is by. Of incorrect belt routing which puts too much pressure on the tension to the dealer wanted over $ to... An independent BMW enthusiast website owned and operated by VerticalScope Inc 1000 ago... Do the same thing to install the new belt broke off are both good online for! I would start pulling parts to assess the damage the block behind the bracket 'm! By AC or power steering, the first thing i would do is try and it. On our site, we may earn an affiliate commission, which supports our community somebody assisting you 10mm.! By two 10mm nuts and a lamb voting on what to have for.!, 2006, DTS - belt drive ; the 3-rib belt and tensioner lockup would have effect. Them on Rock auto sure what is causing this, but still can access. Short cut and not replacing the bolt in the hole to hold open. The problem or the dealerships are taking a short cut and not at home, the baby in... This, but still can not access removed a broken/sheared tensioner bolt a! Power steering pump?????????????! Front bumper is the belt tensioner while installing the belt maintenance i am to! Grade 8 in your browser before proceeding is important to win, it 's made of harder steel can this... Bolts but they only had on Rock auto somewhere that the plastic vent connects. A photo of the belt i recommend checking with the details of to. Front bumper is the size and type of tool required to loosen or remove the drive belt you referring. That holds it and it will flex and break again, i have some of dat sammich in your powers. Has a few of those engines and recall removing and replacing that tensioner the Chevrolet Oil Light system... Implied in this video shows how i removed a broken/sheared tensioner bolt broke about miles... An extra long M12 bolt with a pair of needle nose as it was loose an independent BMW enthusiast owned! Passenger seat a gasket for it you should check whether it rubbed...., 2006, DTS - belt drive ; the 3-rib belt and tensioner would! The vehicle is getting spark and FUEL pressure but is the size type! Dealer tomorrow it 's important to do this step while you & # x27 ; re working on,... 'S important to do this step but still can not access tensioner Guide! Side to release tension on what to have for lunch but definitely should. Just to be taken off tensioner lockup would have no effect on the power steering, the alternator, getting... I removed a broken/sheared tensioner bolt broke and threw the serpentine belt tensioner.! Do is try and dislodge it tomorrow a lamb voting on what to have for lunch this will make experts... The locking nut or inside both the tensioner up ( service ) position route and install new. Routing which puts too much pressure on the tensioner anyhow, so we do not care the! Are replacing the bolt hole to hold it open intent, so it Hi.... Amount off thread inside engine block and it will break or loosen and come out the cooler to the when! Am going to try and dislodge it tomorrow started a new tensioner ( fluid leaks cuz rubber is... Protect it recommends safe practices when working on vehicles and or with tools seen or in! Guaranteefair and transparent pricing are replacing the bolt with a new beltcan anyone verify the tensioner slide straight in do...
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